中国民航大学学报 ›› 2026, Vol. 44 ›› Issue (5): 69-77.doi: 10.27055/j.1674-5590.2026.05.008

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YbDS 涂层碰摩力峰值的 Weibull 分析与超限风险评估

  

  1. 1. 中国民航大学 a. 天津市民用航空器适航与维修重点实验室;b. 科技创新研究院,天津 300300; 2. 北京飞机维修工程有限公司,北京 100621
  • 收稿日期:2026-08-20 修回日期:2026-09-08 出版日期:2026-10-30 发布日期:2026-10-30
  • 作者简介:于建海(1990— ),山东临沂人,实验师,硕士,研究方向为功能涂层制备与性能.
  • 基金资助:
    国家重点研发计划项目(2023YFB4302400);天津市研究生科研创新项目(2025YJSKC01004

Weibull analysis of rub-impact force peaks and exceedance risk assessment for YbDS coatings 

  1. 1a. Tianjin Key Laboratory for Civil Aircraft Airworthiness and Maintenance; 1b. Research Institute of Science and Technology Innovation, CAUC, Tianjin 300300, China; 2. Aircraft Maintenance and Engineering Co., Ltd., Beijing 100621, China
  • Received:2026-08-20 Revised:2026-09-08 Online:2026-10-30 Published:2026-10-30

摘要: 航空发动机极小的叶片尖隙结构导致叶片与机匣间偶发碰摩故障,为量化连续高速碰摩中周期峰值的随机性及高载荷概率,本文对4种不同结构特征的双硅酸德(YbDS,ytertbium disilicate)环境障涂层展开高速转子碰摩试验。按转子周期分割法向力信号,提取全周波峰并修正基线,并用 Weibull 模型拟合波峰数值,计算95%高分位碰摩力Fog及超限概率。结果得出:Kolmogorov-Smirnov(K-S)检验p值为 0.837、0.764,0.782和0.635,均大于 0.05;Fa为2 706.19,2190.52,2046.44,2085.93 N,均比平均峰值高出16%以上;涂层2,3.4的 Hertz理论碰摩力高于Fug 39.69%,48.50%、45.69%。研究表明,Weibull 模型能够准确反映周期峰值离散性和给定工程载荷限值下的超限概率,可为兼顾碰摩载荷风险与涂层性能的涂层设计提供依据。

关键词: 环境障涂层, 双硅酸镜(YhDS):高速碰摩:周期峰值:Weibll模型:超限概率

Abstract: The extremely small blade tip clearance in aero-engines leads to occasional nub-impact faults between the bladesand the casing. To quantify the randomness of cyclic peak values and the probability of high loads during contin-uous high-speed rub-impact, high-speed rotor nub-impact tests were carried out on four ytterbium disilicateYhDS) environmental barrier coatings with different structural characteristics, The normal force signals wereegmented by rotor cyele, and the peaks over the whole cycle were extracted with the baseline corrected. Thepeak values were then fitted with a Weibull model, and the 95% upper-quantile rub-impact force Fas and theexceedance probability were calculated. The results show that the p values of the Kolmogorov-Smimnov (K-S) testare 0.837. 0.764, 0.782 and 0.635. all greater than 0.05. The Fos Values are 2706.19, 2 190.52, 2 046.44 and2 085.93 N, all more than 16% higher than the mean peak values, The Hertz theoretical rub-impact forces ofcoatings 2, 3 and 4 are 39.69%, 48. 50% and 45.69% higher than their Fas values. The study indicates that theWeibull model can accurately reflect the dispersion of cyclic peak values and the exceedance probability under agiven engineering load limit. It can therefore provide a basis for coating design that balances rub-impact load riskand coating performance.

Key words: environmental barrier coating, ytterbium disilicate (YbDS), high-speed rub-impact, cyclic peak value, Weibull
model,
exceedance probability

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